CNC Turn-Mill & Cylindrical Grinder for High-Value Eccentric Shaft Machining
CNC Turn-Mill + Cylindrical Grinder: Precisely Conquer Complex Curved Surfaces of Eccentric Shafts
Stable ±0.01mm Tolerance Even in Mass Production: The Practical Eccentric Shaft Machining Handbook
Spectral Analysis + Full CMM Inspection: Full-Link Quality Control for Eccentric Shafts
Automated Loading & Unloading: The Efficiency Revolution for High-Volume Shaft Machining
For Eccentric Shaft Manufacturing, Process Maturity Always Outperforms Brand-New Equipment
Product Description
Product Description:
1. Product Overview
This dedicated eccentric shaft machining unit is a fully integrated production solution built for high-precision, high-volume eccentric component manufacturing. It pairs advanced CNC turn-mill centers with ultra-rigid high-precision cylindrical grinders, eliminating process fragmentation between turning, milling, and finishing operations. The complete workflow is engineered to deliver consistent micron-level accuracy across complex eccentric curved surfaces, making it ideal for automotive, hydraulic, new energy, and precision machinery sectors.
Unlike conventional separate lathe and grinder setups that rely on repeated manual clamping, this integrated unit completes nearly all forming operations in a single positioning cycle. It drastically reduces secondary alignment errors, stabilizes final part tolerance, and shortens overall production lead times for both low-volume custom prototypes and large-batch serial orders.
2. Core Equipment Configuration
CNC Turn-Mill Center
•Equipped with high-rigidity gantry structure and HSK A63 high-speed electric spindle, supporting full turning, milling, drilling, and tapping operations in one setup
•Features 360° full-rotation C-axis and ±120° swing A-axis, capable of forming asymmetrical eccentric profiles, keyways, angled holes, and helical grooves without re-clamping
•Compatible with Siemens / FANUC / Huazhong CNC systems, with built-in eccentric turning parametric cycle for one-click geometry definition
•Maximum workpiece swing diameter up to 320mm, maximum supported workpiece weight 100kg, covering most standard eccentric shaft specifications
High-Precision Cylindrical Grinder
•Adopts hydrostatic spindle and hydrostatic bearing design, paired with heavy-duty hard rail X-axis to ensure zero vibration during heavy stock removal and fine finishing
•Supports automatic eccentric distance parameter input, directly linked to the turn-mill program coordinate system for zero-datum offset between pre-machining and grinding
•Delivers final surface roughness down to Ra 0.4μm, with journal roundness deviation strictly controlled under 0.008mm
•Built-in hydraulic oil cooling system and dynamic balancing device, maintaining thermal stability even during 24/7 continuous mass production cycles
3. Key Machining Advantages
•Zero Secondary Clamping Error: One single positioning from raw bar to near-finished profile, eliminating tolerance stack-up caused by repeated manual alignment
•Complex Surface Full Coverage: Smoothly handles discontinuous eccentric curves, multi-step journals, and asymmetric end faces that conventional lathes cannot form in one pass
•±0.01mm Batch Tolerance Stability: Even under 1000+ parts per month mass production, the full process maintains consistent concentricity, eccentric distance, and runout performance
•Uninterrupted Automated Operation: Matched with automatic loading/unloading system, the unit supports 24/7 lights-out production, cutting manual labor cost by over 40% and shortening lead times by 30%
4. Full Quality Assurance System
•Raw Material Incoming Check: 100% spectral analysis for every batch of steel bar to verify chemical composition and eliminate material defect risks
•In-Process Patrol Inspection: Real-time dimensional sampling after turn-mill forming, with automatic tool compensation triggered if deviation exceeds threshold
•Final Full Inspection: 100% CMM + dial indicator testing for all finished parts, covering eccentric distance, journal roundness, total runout, and surface roughness
•Full Traceability: Every part has a unique processing record, linking equipment runtime, inspection data, and operator information for full lifecycle quality tracking
5. Typical Application Scenarios
This machining unit is widely adopted for manufacturing eccentric shafts in automotive engine systems, hydraulic pump components, new energy vehicle transmission shafts, precision gear shafts, and robot joint eccentric parts. It supports custom processing for metal materials including alloy steel, stainless steel, and titanium alloy, as well as high-precision machining for selected engineering non-metallic materials.
6. Customization & Service
We provide complete turnkey eccentric shaft machining solutions, including equipment layout optimization, process flow customization, and personnel operation training. For special eccentric part specifications beyond standard parameters, non-standard configuration adjustment and dedicated processing cycle development are available on demand
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One-stop Custom Precision CNC Machining Service
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Material |
Aluminum (6061-T6, 6063, 7075-T6,5052) etc...
Brass/Copper/Bronze etc... Stainless Steel (302, 303, 304, 316, 420) etc... Steel (mild steel, Q235, 20#, 45#) etc... Plastic (ABS, Delrin, PP, PE, PC, Acrylic) etc... |
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Process
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CNC Machining, CNC turning, CNC milling, CNC lathe machining, CNC boring, CNC grinding,
CNC drilling etc... |
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Surface treatment
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Clear/color anodized; Hard anodized; Powder-coating;
Sand-blasting; Painting; Nickel plating; Chrome plating; Zinc plating; Silver/gold plating; Black oxide coating, Polishing etc... |
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Gerenal Tolerance
(+/-mm) |
CNC Machining: 0.005
Turning: 0.005 Grinding(Flatness/in2): 0.003 ID/OD Grinding: 0.002 Wire-Cutting: 0.002 |
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Certification
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ISO9001:2005
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Experience
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20 years of CNC machining products
3 years of automation machine manufacturing |
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Production capacity
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depend on complicacy of different products and the quantity
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Packaging
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Standard: pearl cotton and bubble bag, carton box and seal
For large and big quantity: pallet or as per customers' requirement |
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Lead time
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In general:7-14days
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Term of Payment
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T/T, Paypal, Trade Assurance etc...
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Minimum Order
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Comply with customer's demand
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Delivery way
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Express(DHL,Fedex, UPS,TNT,EMS), By Sea, By air, or on your requirement
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Samples: 1-3 Day
Lead time:7-14Day
Machinery Axis: 3,4,5,6
Tolerance:+/-0.01mm
Special Areas :+1-0.002mm
Surface Roughness: Ra 0.1~3.2
supply Ability:200,000Piece/Month.
Machinery Axis: 3, 4, 5
Processing Range: Length 5–1500mm
Tolerance: ±0.01mm
High Precision Zones: ±0.002mm
Surface Finish: Ra 0.4–0.05
Materials: Metals, Plastics, Composites
Quality Assurance: In-house QC team, Full inspection, Process FMEA, CPK control
Cutting Thickness: 0.1 – 25mm (material-dependent)
Materials: Stainless Steel, Carbon Steel, Aluminum, Brass, Acrylic, Plastics
Cutting Tolerance: ±0.1mm
Max Sheet Size: Up to 3000 × 1500mm
Edge Quality: Smooth, burr-free finish
Applications: Enclosures, signage, brackets, precision plates
A.1.CNC machining parts, precision parts, CNC parts, metal machining parts.
2.CNC turning parts, CNC turned parts,Lathe parts, turned parts.
3.CNC milling parts, CNC milled parts, metal milling parts.
4.CNC machined parts,CNC machine part, CNC machinery parts.
5.Metal parts, Auto parts, mechanical parts.spare parts,accessories,hardware.
6.Die casting parts,aluminum casting parts, Zinc casting parts.
7.Die stamping parts, metal stamping parts, press stamping tooling
8. Sheet metal fabrication, bending parts, laser cutting parts, welding parts
Q2. How to get a quote?
A. Detailed drawings (PDF/STEP/IGS/DWG), including quality, delivery date, materials, quality, quantity, surface treatment and other information.
Q3. Can I get a quotation without drawings?
A.Please send your sample to our factory, then we can copy or provideyou better solutions Please send us pictures or drafts with dimensions(Length,Height,Width),CAD or 3D file will be made for you if placed order.
Q4. How can you keep track of your order's production and delivery progress?
A.You may contact our sales coordinator anytime to check your order progress. We will update you in real time on every production stage including material cutting, machining, surface treatment, quality inspection, packaging and shipment. Video and photo progress reports are available upon request.
A.Generally, the sample lasts for 7-10 days and the batch production lasts for 2-3 weeks.(Accurate delivery time depends on specific items and quantities)
Q6. How do you control quality?
A.(1) Material Inspection - Check material surfaces and approximate dimensions.
(2) First inspection of production - ensure critical dimensions in mass production.
(3) Sampling inspection - check the quality before delivery to the warehouse.
(4) Preshipment inspection - 100% inspection by QC assistant before shipment
A.Prototyping> FA approval >Quality Control Plan >Manufacturing Process Instruction >Batch Production > Inspection >Shipping
Q8.How can we guarantee the safety and confidentiality of your design drawings?
A.We strictly implement confidential management for all customer drawings, prohibit unauthorized disclosure and use, and will never share your design data with any third party. All design files are kept encrypted and archived to fully protect your intellectual property rights.
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